Revolutionizing Factory Logistics With Advanced Vehicle Inspection Systems

Revolutionizing Factory Logistics with Advanced Vehicle Inspection Systems

TAQAT, a leading name in Saudi Arabia’s metal industry, plays a crucial role in driving the sector’s growth and supporting the Kingdom’s economic ambitions.

Vehicle Monitoring Accuracy

0 %

Nighttime Detection Accuracy

0 %

Reduction in Manual Inspection Time

0 %

The system maintained 99.8% uptime, delivering reliable monitoring and uninterrupted data capture. With less than 2% variance in load classification across different material types, it ensured accurate and consistent results. Additionally, the system provided 24/7 vehicle monitoring, covering all operational shifts and guaranteeing seamless, round-the-clock security and efficiency.

About Taqat

TAQAT, a leading name in Saudi Arabia’s metal industry, plays a crucial role in driving the sector’s growth and supporting the Kingdom’s economic ambitions. With a strong reputation for producing top-quality iron and metal products, TAQAT is focused on expanding its operations across the country and reaching new markets globally. To stay ahead in an increasingly competitive industry, TAQAT recognized the need to modernize its logistics and operational processes.

Collaborating with The Disrupt Labs, they implemented an AI-powered Vehicle Inspection System designed to automate essential tasks such as Automatic Number Plate Recognition (ANPR), material verification, and compliance monitoring. This innovative system has not only streamlined TAQAT’s logistics operations but also enhanced accuracy, efficiency, and safety, positioning the company as a forward-thinking leader in the metal sector.

The Challenge

TAQAT faced several logistical and operational challenges that needed immediate attention:

01.

Manual Vehicle Tracking

Traditional tracking methods were prone to human error and caused delays in operations.

02.

Material Verification Issues

Verifying raw materials and finished goods was a labor-intensive process, leading to inefficiencies.

03.

Poor Nighttime Visibility

Inadequate lighting during nighttime operations led to inaccuracies in vehicle and material tracking.

04.

No-Go Area Monitoring

Detecting unauthorized personnel or vehicles in restricted zones, such as the scrap area.

05.

Data Management Gaps

A lack of structured records hindered effective reporting and analysis, affecting decision-making.

06.

SOP Violations

TAQAT faced challenges with SOP compliance, including normal vehicles bypassing the weighbridge, unauthorized vehicle access, incomplete container records, vehicles not stopping at the weighbridge, and non-compliance with designated entry and exit pathways.

“The AI-based PPE Monitoring System from The Disrupt Labs has transformed our approach to workplace safety. Automating PPE monitoring has minimized human error, brought compliance levels to over 95%, and saved us countless hours previously spent on manual tracking. The system’s intuitive dashboard and automated reporting allow our management team to make informed, data-driven decisions, significantly boosting both safety and operational efficiency. It has truly set a new benchmark for safety at our facility.”

M/S Axens

Representative

The Solution

The Disrupt Labs introduced AI-powered Vehicle Inspection System tailored to meet TAQAT’s specific needs. This system automated and optimized various logistical processes, ensuring accuracy and efficiency.

Real-Time Vehicle Monitoring

Achieved 98% accuracy in tracking and classifying vehicles entering and exiting the facility. Seven strategically placed cameras tracked vehicle entries and exits, ensuring comprehensive oversight.

ANPR Integration

Automatic Number Plate Recognition (ANPR) technology captures and logs license plates in real time, reducing manual effort.

AI-Powered Analytics

The system uses advanced AI to accurately classify materials and vehicles, enhancing accuracy and optimizing operations.

Enhanced Nighttime Performance

Improved lighting and ANPR technology increased nighttime detection accuracy by 90%, making it easier to monitor vehicles effectively at all hours.

Automated Emailing Feature

The system includes an automated emailing feature that sends detailed daily, weekly, and monthly reports to relevant staff. These reports provide valuable insights, helping the team continuously improve operations and maintain compliance.

Centralized Dashboard

A user-friendly dashboard offers real-time and historical data visualization, empowering TAQAT to make informed and data-driven decisions.

Rapid and Comprehensive Vehicle Inspection

The system efficiently inspects and records each vehicle using AI in less than 5 seconds. It captures 360-degree images (front, back, and top) of each vehicle, which are stored with detailed timestamps, including the specific month, week, day, and time of entry or exit from the facility.

Save up to 40% on operational expenses with our smart inspection system, which provides real-time tracking through camera feeds for unmatched visibility. Ensure 100% compliance with customized SOPs for vehicle inspections, backed by 99.8% system uptime for uninterrupted monitoring. Designed for scalability, the system can adapt to multiple sites and industries while delivering real-time alerts in under 5 seconds to prevent non-compliance. With accurate ANPR technology to stop unauthorized access and automated daily, weekly, and monthly reports sent straight to your inbox, the system ensures seamless operations and enhanced security.

The Outcome

The AI-driven Vehicle Inspection System has revolutionized TAQAT’s factory logistics, setting new benchmarks for operational efficiency and accuracy. By addressing critical logistical inefficiencies, the system not only improved productivity and cost-effectiveness but also reinforced TAQAT’s commitment to leveraging advanced technology for operational excellence.

Enhanced Productivity

Automated workflows significantly reduced the dependency on manual processes, streamlining operations.

Cost Optimization

The reduction in errors and operational inefficiencies resulted in lower costs and improved resource allocation.

Reputation Growth

By adopting innovative logistics solutions, TAQAT positioned itself as a leader in industrial logistics, enhancing its reputation in the sector.

Conclusion

The AI-powered Vehicle Inspection System has transformed TAQAT’s logistics operations, addressing key challenges like vehicle tracking, material verification, and compliance monitoring. By automating these processes, TAQAT has achieved significant improvements in efficiency, accuracy, and safety. The system’s integration has not only reduced manual workloads but also provided valuable data insights, enabling more informed decision-making. This advancement reflects TAQAT’s commitment to adopting innovative technology to enhance operational performance. As a result, TAQAT has solidified its position as a leader in the metal industry, setting a strong foundation for continued growth and success in the competitive market.