AI-Powered PPE Compliance Monitoring: A Success Story

Axens Arabia is a global leader in advanced technologies and services for oil refining, petrochemicals, gas processing, and alternative fuels.

PPE Compliance

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Reduced Manual Workload

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About Axens Arabia

Ensuring safety and regulatory compliance is a priority for every workplace. Axens Arabia is a global leader in advanced technologies and services for oil refining, petrochemicals, gas processing, and alternative fuels. Committed to innovation and sustainability, Axens provides comprehensive solutions to optimize operations and support the energy transition, making them a trusted partner in shaping the future of energy and the environment

Axens has always prioritized employee safety and regulatory compliance. However, managing PPE compliance manually was becoming increasingly challenging, leading to inefficiencies and potential safety risks. Seeking a transformative solution, Axens collaborated with The Disrupt Labs to implement an AI-powered PPE Compliance Monitoring System.

By adopting an AI-powered PPE Compliance Monitoring System, Axens transformed their safety protocols, ensuring real-time oversight of protective equipment usage. This advanced system seamlessly integrates into daily operations, offering instant alerts for non-compliance and providing detailed reports that simplify regulatory adherence. The result has been a marked improvement in worker safety and a significant reduction in manual monitoring efforts. This case study explores how AI-driven solutions have reshaped Axens approach to safety, delivering a smarter, more efficient compliance process

The Challenge

Before adopting an AI-powered PPE Compliance Monitoring System, Axens encountered several significant challenges in maintaining workplace safety and regulatory compliance.

01.

Monitoring PPE Compliance

Managing a large workforce made it difficult to manually ensure that all employees consistently followed PPE protocols.

02.

Reducing Risks of Violations

Human error and inconsistencies in manual monitoring often led to delayed responses to safety violations, increasing risks.

03.

Data Centralization

Collecting and analyzing compliance data in real time was a time-consuming task, delaying the identification of potential issues.

04.

Incident Accountability

Keeping detailed records of PPE violations for internal and regulatory purposes was complex and prone to gaps.

“The AI-based PPE Monitoring System from The Disrupt Labs has transformed our approach to workplace safety. Automating PPE monitoring has minimized human error, brought compliance levels to over 95%, and saved us countless hours previously spent on manual tracking. The system’s intuitive dashboard and automated reporting allow our management team to make informed, data-driven decisions, significantly boosting both safety and operational efficiency. It has truly set a new benchmark for safety at our facility.”

M/S Axens

Representative

The Solution

The Disrupt Labs worked closely with Axens to design and implement a fully integrated AI-based PPE Monitoring System.

Image Acquisition

Six high-definition cameras strategically placed across the facility captured live images of employees.

PPE Detection

AI Models were used to identify whether employees were wearing the required PPE (helmets, gloves, boots, masks, and glasses).

PPE Classification

The deep learning model accurately classified detected PPE items for precise identification.

Real-Time Alerts & Reporting

Violation alerts were automatically sent via email, and compliance data was stored in a centralized database for easy access.

The Outcome

The AI-Based PPE Compliance Monitoring System delivered outstanding results in terms of safety enhancement, operational efficiency, and regulatory compliance.

Safety Enhancement

Post-implementation, Axens achieved over 95% compliance with PPE protocols.

Operational Efficiency

Automated monitoring reduced the manual workload by 70%, allowing staff to focus on more critical tasks.

Data-Driven Decisions

The dashboard and automated reporting enabled management to quickly identify high-risk areas and take prompt corrective action.

Regulatory Compliance

The system ensured accurate, detailed records of compliance, streamlining adherence to safety standards and regulatory reporting.

Conclusion

The AI-Based PPE Monitoring System from The Disrupt Labs is transforming industrial safety by automating PPE compliance monitoring. This innovative solution helps companies like Axens enhance safety standards, reduce human error, and ensure constant compliance with PPE regulations. By integrating AI into the workplace, organizations can streamline safety checks and create a safer environment for their workers.

The successful collaboration between Axens and The Disrupt Labs demonstrates the power of tailored AI solutions in addressing complex challenges, streamlining operations, and delivering measurable results. This partnership highlights the immense value of integrating AI into workplace safety, offering a scalable solution for industries seeking to improve their PPE compliance and safety standards.