Enhancing Factory Compliance With The Candle Camera Monitoring System

Enhancing Factory Compliance with the Candle Camera Monitoring System

Candle Thread is one of the world’s largest manufacturers of machine embroidery threads, producing over 100 million spools of thread annually.

Improved Defect Accuracy

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Automation of Quality Control

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About Candle Thread

Candle Thread is one of the world’s largest manufacturers of machine embroidery threads, producing over 100 million spools of thread annually. Known for its commitment to quality, efficiency, and innovation, Candle Thread ensures that its manufacturing facilities meet the highest industry standards. As production volumes increased, maintaining workplace compliance, safety, and operational efficiency became more challenging.

To address these concerns, Candle Thread collaborated with The Disrupt Labs to implement the Candle Camera Monitoring System. AI-powered solution designed to enhance worker monitoring, ensure compliance with safety protocols, and improve factory operations. By integrating advanced real-time detection, automated reporting, and smart alerts, the system provides complete visibility into workforce activity, helping Candle Thread uphold its commitment to a safe and productive workplace.

The Challenge

Enhancing factory compliance with the Candle Camera Monitoring System.

01.

Workforce Monitoring

Keeping track of employee availability at designated areas was difficult with manual supervision.

02.

Supervisor Presence Verification

Ensuring supervisors wore blue PPE and were actively present on-site needed an automated solution.

03.

Unauthorized Employee Grouping

Detecting and preventing employees from gathering in restricted zones was challenging.

04.

Machine Guard Compliance

Monitoring the presence of machine guards to ensure safety was a manual and time-consuming process.

05.

Delayed Compliance Reporting

Lack of real-time monitoring made it hard to track and address violations promptly.

“The AI-based PPE Monitoring System from The Disrupt Labs has transformed our approach to workplace safety. Automating PPE monitoring has minimized human error, brought compliance levels to over 95%, and saved us countless hours previously spent on manual tracking. The system’s intuitive dashboard and automated reporting allow our management team to make informed, data-driven decisions, significantly boosting both safety and operational efficiency. It has truly set a new benchmark for safety at our facility.”

M/S Axens

Representative

The Solution

To overcome these challenges, The Disrupt Labs developed the Candle Camera Monitoring System, an AI-powered compliance solution tailored for factory environments.

Person Detection

Identifies employees in their designated areas and logs their presence.

Supervisor Detection

Recognizes supervisors wearing blue PPE and verifies their presence on-site.

Grouping Detection

Flags unauthorized employee gatherings near machinery to prevent safety risks.

Machine Guard Monitoring

Ensures machine guards are properly placed to comply with safety regulations.

Real-Time Alerts

Sends instant notifications via the AI dashboard, email, and WhatsApp for immediate action.

Automated Compliance Reports

Generates daily, weekly, and monthly reports for easy tracking and record keeping.

Comprehensive Logging

Stores timestamped images of violations in a secure database for auditing and compliance reviews.

The Outcome

The implementation of the Candle Camera Monitoring System significantly improved compliance and safety at Candle Thread’s manufacturing facilities:

Reduction in Manual Supervision

Automated monitoring reduced the need for constant manual checks, allowing staff to focus on other important tasks.

Faster Violation Response

Real-time alerts from the AI-powered CCTV system helped address safety issues quickly, reducing risks and improving workplace safety.

Reporting & Auditing

The system automatically logged compliance data, providing clear insights into safety trends and making audits simpler and more effective.

Conclusion

The Candle Camera Monitoring System has transformed factory compliance by automating workforce monitoring, safety enforcement, and real-time alerting. With AI-powered detection, instant notifications, and automated reporting, Candle Thread has improved worker safety, reduced compliance violations, and optimized factory operations. This successful implementation demonstrates how smart monitoring solutions can drive efficiency, ensuring safer and more compliant manufacturing environments.